Rebagging coffee
This is one of my least favorite things to do. Reading a bit on the Wendelblog about re-bagging Kenyan coffee's, it reminded me how much I hate doing it.

We had a lot of Brasil coffee that were worrisome. We transferred them out of jute (as we do any coffee not sealed at origin) and had them in liner bags until we vacuum packed them a bit later when the equipment arrived. It was not fun packing. You really had to be careful how you bagged them and how you stacked them because if the seal broke, the entire purpose of repacking was lost. It took us a while to get a method down so that you could stack the 'bricks' and not worry about the pressure breaking the seal. We used nice bags and though I don't have photos to share, it is impressive to see the pallets of silver bags.

What made the Brasil so worrisome and really bothered me was every time I opened a bag to profile on the Mini, the coffee would change and fade relatively quick. We are talking about two to three weeks of time in my kitchen closet and the coffee just died. Rather strangely, this remarkably clean tasting screen dried natural became a fermenty wild 'strawberry' natural with the bready Brasil character I hate so much. A few times it even became peasy and/or dirty peanut. I doubt I will buy more Brasil in the future if I can get a good Rwanda source but that's another discussion entirely.

The weird thing was going back after six months, the vacuum packed bags are still fine though lacking that fresh character but I have a lot of half opened bags that just went nasty quick. Makes you really wonder what's going on when people say coffee can last so long or be stored in such poor conditions without them noticing an issue.

Jute is out, nitrogen flushing and vac packing is the new progressive standard.

Labels: green age, green quality, green storage, vacuum packing

  ¶ Jaime van Schyndel 1:18 PM 0 Comments

  barismo coffee: notes

I saw this photo and it reminded me to take a moment and breathe. This is a photo of some of the first Guatemalan coffees to exit Guatemala in something other than jute. We are proud to have a hand in that process and look forward to seeing more lots exit the country that way. Guatemala is such a great place for good coffees. I am told the 18th of this month, our premium Kenyan coffee arrives which is also vacuum sealed at origin. We were lucky on this one because someone else already established the demand. We were all set to have our pick flown in at what is a pretty high cost until we found out vacuum packaging was ready and of course we jumped on it.

People talk a lot about quality but if you really look at the handful of people who have pushed progressive packing, that set the bar for me. Anyone can fawn over 2 buck chuck or overpay for the right to have paid the most but I respect those who put the money into preserving the coffee. How much of that proverbial 90pt+ coffee faded on the boat over bagged in jute? Who is legit if they ignore that, stuff the green in a hot and humid warehouse, then pitch you a romantic story? There is a lot of showmanship and you have to dig deeper to feel out what's behind the bravado.

This is a fun week. Profiling and working on the big roasters. Waiting for coffees to arrive. I owe a lot to Simon Hsieh for giving us a starting point to work from. I don't disrespect the influence he has had among others.

Roasting is complicated. Imagine working three variables: drum speed, air flow, BTU(heat). Now imagine you had no base, how long would it take you to find the right drum speeds, air settings, and gas settings for one coffee? If you apply true scientific method(which almost no professional roasters do), you would only change one variable at a time and test each single variable independently.

Tedious.

Take a basic profile and then test variations with a scientific process and you can progress very quickly gathering a mountain of data quickly.

We have a special roaster which was a great burden but I really believe it will be something great. It is a 4 kilo called a direct flame but it's really a hybrid. The drum is solid cast iron with a couple thousand holes drilled in it so it's not the mesh of traditional direct flame drums. This overcomes a lot of issues in the roast inherent in traditional direct flame roasters. The profile is a combination of an air roaster with a solid drum slash direct flame. You can get explosive aroma, deep sweetness, and the acidity can be decidedly candied instead of sparkling or the more common sharpness. The air flow is amazing and patented by the way. I won't post photos but the mfg developed a manner to make the airflow fairly linear. It operates, in essence, like a camera aperture. Gone are the dorky damper style flaps which are often limited to open, half, or closed where one quarter may not really mean one quarter. The custom air flow has 10 settings of which I use about 5 during a normal roast.

Other specs: variable drum speed, gas gauge, digital bean probe with measurement to one tenth of a degree(can be ported and data logged), and an analog probe in the exhaust. All of those components are controlled on a box that is located about chest high which beats bending over to adjust/log or having a stand with cords you can trip over. The flame pilot and lighting sequence is absolutely b-spec, automated with a flame sensor, timed lighting sequence, and the gas valve has an auto shutoff sequence when it reaches the over temp alarm. The kicker is an external chaff collector which is massive and completely unheard of for a roaster this size.

There were definitely some growing pains but thankfully I had been working the baby version of this, affectionately called the Mini, for half a year previous. The profile scaled up very well so it only took a dozen roasts to get comfortable. Though, honestly, I don't think we will ever stop long enough to really get comfortable so it's all relative.

All I can say is that for the first time in months, I had one of those moments the other day where I was smiling and goofy instead of deep in problem solving mode. It's a good feeling.

Labels: barismo, gear, green storage

  ¶ Jaime van Schyndel 1:37 AM 5 Comments

  The biggest known secret in town
I have gotten the requests for coffees via text messaging and email. When the Guatemalan coffees arrive at the end of this month, I will be sending out samples. I am a bit overextended right now trying to juggle several things so pardon the space in emails. With a little help from friends, the project is coming together as I write.

So about those Guatemalan coffees.

Earlier this year, we had an interesting venture organized in Guatemala. The idea was to identify three things: 1. Packaging 2. Sorting 3. Distribution

We wanted to know how to get the packing we wanted, the sorting we desired, at the earliest distribution point where we could still control these factors while having access to a large selection of traceable sources.

That was the idea but it quickly grew into something a bit more complicated. We became pitchmen working to get our brand access in venues which normally only deal in very large volumes. It was a tough sell but we found people willing to listen. Easiest of the three were our sorting requests. While brokers and exporters were either unsure or ambivalent about this request, it really resonated with the mill managers we met. Getting milling to better than a specialty Grade 1 sort with substantially less defects therein justifying us to call it a 'Grade Zero.' After about the third place we visited, we had a clearer idea of how distribution works, how receipts are tracked, who makes decisions, and what the demand is currently on the system. We came across the most interesting idea that sounds stupid simple. There are a lot of great coffees that go through channels we will never see. There are also so many exceptional coffees mixed in large blends that disappear, roasted into oblivion. We need to get at some of those coffees and that became a defining goal.

I can't think of a better place than Guatemala for this because of the range in micro climate, consistently high elevation, and clean production methods. For all the great coffees in Guatemala, they suffer one problem. The obsession with profile. Way too many people we met were focused on what the profiles should be when our simple goal was to identify the cleanest, sweetest, most aromatic and distinct. There are plenty of classic mineral acidity Guatemalan coffees though there are also so many more profiles that get blended away or devalued for lack of demand that are coffees I would pay money to have kept separate.

After tables and tables of coffees, and having lots broken down smaller and smaller, we found coffees we were excited about. I had to leave one behind but found an exceptional aromatic coffee with a floral rose tea like character and another that can only be described as sickly sweet, juicy, and strong aromatics and yet both from the same area. In the end, we are likely to have 5 Guatemalan coffees of which none are really similar.

The final bit which was contingent on getting the floral stuff was getting the packaging done. We were hesitant to believe this would happen but after a lot of footwork by Edwin and a bit of luck, we got the sealing together at the last minute. Multiple box designs and time spent testing led to some solid results. They ended up with 19lb vacuum sealed bags in custom cardboard boxes. These are the first coffees exported from Guatemala that are in something other than jute. To which Anacafe gets a big thanks for allowing this to happen and supporting the desire to do this. The result of these efforts is that there is now a way to get vac sealed coffees out of Guatemala be it Cup of Excellence or just something you want to protect.

Work hard to create a demand, do the footwork, and put your money where your mouth is. It may work out or it may not but you have to play it out. I'm happy with how it turned out and I can't wait until the coffees get here. I am already looking at farms to visit, new brokers willing to host, and getting in deeper next year by returning with a larger group of buyers.

Labels: green quality, green storage, guatemala, guatemalan coffee, sorting, sourcing

  ¶ Jaime van Schyndel 10:30 AM 6 Comments

  Jamin Haddox @ Cafe Imports
The following is an interview with Jamin Haddox of Cafe Imports. This flows from conversations in early November 07. It's good that the questions asked then are still so pertinent. Jamin's boss has a scathing article on storage/transport bagging methods for green coffees in the recent issue of Roast Magazine that is worth a read. His opinion's on freezing are worth noting as they break with notable wavers on the subject. We will follow up this green storage focus with a post of our own trip to Guatemala and the success barismo has had in this area with the invaluable Mr. Martinez which addresses the last answer Jamin provided in this interview.

barismo: What is your role with Cafe imports and how long have you been with the company?

Jamin: I'm the Quality Control Manager for Café Imports. I'm in charge of the cupping lab, and am responsible for roasting, cupping, grading, and all other quality-related issues. I've been with Café Imports since September of 2006.

barismo: We talk a lot about preservation of coffee but it's a very complex topic.
What factors affect fading/aging/decay and what factors are qualified as contamination?

Jamin: It is very complex. At Café Imports, we've designed some basic experiments to help us learn and understand in more detail what these factors are. Let me point out that I'm not a scientist, but am learning, slowly, what some of these factors may be. A lot of things can cause coffee to age, including its own respiratory processes as it sits after processing. Free moisture and water activity play a key factor in coffee flavor deterioration. Water activity is a way to describe water's specific energy, which can be explained in simpler terms as how stable the free moisture is inside the coffee. Put another way, water activity can describe how willing water is to enter or leave the bean. Water bonds readily to volatile chemicals in coffee, many of which are responsible for coffee's unique flavors and positive cup attributes. So water in coffee can act like a transport mechanism, carrying materials either in or out of the bean. Once volatiles are transported to the surface of the bean, they are oxidized or evaporate, and you can never recover that loss. Eventually all desirable compounds are lost or transformed, leaving mainly the cellulose structure of the bean. Many call this "baggy" or "wet cardboard", which is essentially, all that's left.

We don't consider oldish flavors in a past crop coffee to be contamination or defect, but rather an expected and accepted part of coffee "fading" in un-protected jute. However, in a new crop coffee, we would never accept a coffee that exhibited signs of oldishness or "baggy" jute flavors.

As far as contamination is concerned, there are a lot of weird flavors that can end up in coffee. We recently cupped an incredibly floral central American coffee, and learned that somehow handsoap had been spilled on the bag prior to shipment and the artificial fragrance had leeched through the plastic sample bag and into the coffee. This fragrance survived the roast and ended up in the cup. Coffee is hygroscopic and will soak up almost anything placed next to it and store this contamination mainly in its fats. Some countries treat jute with a petroleum-based preservative which imparts a fumy, menthol and diesel flavor to the cup. Many times, the first indication of contamination can be detected from simply smelling the green beans prior to roasting.

We want to find ways to preserve coffee's nuance and delicate flavors. Coffee that's only 3 months off the tree should still taste fresh and vibrant, but many times this is not the case. Coffee is easily damaged by fluctuation in temperature and humidity, and can suffer considerable loss of quality during transport from origin to its destination alone. This is so common in the industry, that many cuppers (including myself at times) fail to recognize it in the cup. Most coffee shops would never accept stale pastries from their baker, yet they sell old coffee (green as well as roasted) all the time. The question that we're interested in exploring is how to minimize fading in green coffee in a realistic and sustainable way. What are the ideal storage conditions for green and how much fading naturally occurs under ideal storage conditions verses how much do we enforce and expedite because of careless practices and lack of good information?

barismo: Moisture appears the biggest problem in green, can you detail some byproducts of moisture problems?

Jamin: Mold growth is probably the biggest problem. Mold growth can occur in green coffee when water activity in the bean is at favorable levels to support mold growth. Mold growth can lead to Orchratoxin contamination in green coffee. This is regulated quite heavily in Europe and other countries around the world (though not in the US), since Ochratoxin A is a mycotoxin that has been shown to cause renal toxicity and liver and kidney cancer. Most studies I've seen involving mold and roasted coffee, however, refer to the fate of Ochratoxin A during further processing (roasting, brewing, etc.).

Other problems include flavor taints, or loss of flavor, as described earlier. Mold is a terrible thing to taste in coffee.

barismo: We have focused a lot on defects (not taints) on the small scale and have actually noted increases in pales, molds, and other discolorations as coffees age, can you elaborate on this phenomena and what roasters can do to slow or stop this once coffees are to be warehoused?

Jamin: Coffee that is improperly dried at origin can exhibit these characteristics. Also, coffee that is stored in high humidity can mold and change color. Certain coffees from Indonesia are shipped with very high initial moisture. These coffees are less stable and can break down, discolor, or mold more readily than properly dried coffee. They are also more susceptible to insect damage. Coffee that has been exposed to extremes in temperature and humidity, especially large fluctuations, can also exhibit these traits.

barismo: Can you detail the hermetic grain tent (GrainPro)at origin idea?

Jamin: I can offer a brief explanation. Storing coffee at origin can be challenging because of infrastructure and lack of adequate storage conditions. GrainPro, Inc. is a company that manufactures products mainly for the seed industry and has a product for preserving food sources such as grain and seed in countries of origin, mainly in the third world. They've developed a tent or "cocoon" for controlling temperature and humidity for storage of bulk coffee at origin. Coffee in parchment is placed into shipping container-sized cocoons that are designed much like a Hazmat suit with special zippers and a layer of nearly-impermeable plastic. These can be set up outdoors with a refractive tarp for shade and seal hermetically to keep pests and other maladies at bay. An interesting side effect of hermetically sealing coffee, however, is that the natural respiration of the coffee actually flushes the chamber with CO2, creating an almost ideal environment for coffee storage while killing insects and molds. Studies have been undertaken that show almost no decrease in cup quality or moisture content of coffee stored this way for 9 months.

barismo: Freezing is a controversial topic. Can you detail current investigations into freezing, flash freezing, and related thawing issues?

Jamin: Freezing is controversial, and I don't have enough direct experience to feel comfortable commenting on this.

barismo: What are the issues we face economically and customs related in supplanting jute as a packing material?

Jamin: Jute has some great things going for it: It's cheap, and relative to other man-made products, especially petroleum based plastics, it is environmentally friendly. The drawback is that it provides almost no protection from environmental conditions that are detrimental to coffee quality. Coffee is largely a cost-driven economy, with few willing to compete on quality. Like anything, there must be a desire within the market for emerging storage technologies, and a willingness to embrace the pricing changes that this would certainly demand, before this will be explored seriously by those able to provide it.

Labels: cafe imports, green age, green quality, green storage, interview, jamin haddox

  ¶ Jaime van Schyndel 11:16 PM 0 Comments

  Romancing the cup

What if you took a good coffee... and preserved it? A solid 90pt cup. Strong sweetness. Good pleasant fruit. Clean and well processed on the patio. Strong aromatics and a sugary finish.

You find that coffee at origin and then you mill it to higher than specialty grade standards, let's call it grade zero.

You pack it progressively and preserve the coffees, vacuum seal and keep degradation and contamination issues at bay.

A fresh cup, prepped well, preserved on the way from the farm to the roaster. An interesting idea. No sexy brand names, just focus on keeping unique cups as close to the farm gate flavor as possible.

What would you pay for this? What value would it add to the cup? What would the coffees taste like and how different would they be from the same coffees prepped at specialty grade with 5 defects per sample in jute and normal packing?

Labels: green quality, green storage, musings

  ¶ Jaime van Schyndel 3:47 PM 4 Comments